Machine Information

7,000 TON SCHLOEMANN STAINLESS STEEL OIL HYDRAULIC EXTRUSION PRESS LINE

Stock #: 116533

Equipped With

PRESS LINE COMPONENTS:
HANS HENNING ROTARY BILLET FURNACE
2800 TON VERTICAL EXPANSION PRESS
(2) IAS (SMS) PREHEAT UNITS
(2) IAS (SMS) INDUCTION HEATING UNITS
7000 TON SCHLOEMANN EXTRUSION PRESS
PRESS RUNOUT
DIES, CONTAINERS, BACKING ASSEMBLIES, TOOLING
 
HANS HENNING ROTARY BILLET FURANCE
TYPE - NATURAL GAS, PULSE FIRED BURNER SYSTEM
INSTALLED NEW - 2011
FURNACE NOMINAL HEATING CAPACITY - 6 MT/HR
METAL CONDUCTIVITY (SOAK) REQUIREMENT - 21.2 MIN/IN WALL
METAL DENSITY - 0.287 LB/IN3
NUMBER OF BURNERS - 25 (CURRENTLY 13 ACTIVE)
NUMBER OF BILLET POSITIONS - 24
BILLET LOADING CAR/MANIPULATOR
 
2800 TON SXP VERTICAL OIL HYDRAULIC EXPANSION PRESS
TYPE - VERTICAL OIL HYDRAULIC EXPANSION PRESS
INSTALLED - 2012
CAPACITY - 2800 TON (2800 MN)
MAX BILLET CAPACITY OD - 20.5" OD (520MM) (WITH CURRENT TOOLING)
CAPABLE OF 25.5" (648MM WITH ADDITIONAL TOOLING)
MAX BILLET CAPACITY ID - 14" (356MM)
MAX BILLET LENGTH - 44" (1118MM)
TRIPLE PUNCH CAPABLE - DEPENDING ON ALLOY
BILLETS PER HOUR - 10
OPERATING PRESSURE -
POSITION 1 - 300 BAR
POSITION 2 - 220 BAR
EJECTER FORCE AT 220 BAR - 5420 KN
EJECTER FORCE AT 334 BAR - 7390 KN
STROKE OF PIERCING CROSSHEAD - 1945MM
STROKE OF GUIDING CROSSHEAD - 1044MM
STROKE OF TABLE SHIFTING DEVICE - 2500MM
STROKE OF EJECTOR - 2160MM
PRESS OPERATORS CONTROLS - BY OILGEAR
BILLET DELIVERY DEVICE WITH CONVEYORS
NUMEROUS CONTAINERS, LINERS, MANDRELS, BOTTOM RINGS & EXPANDERS AVAILABLE
 
BILLET DELIVERY SYSTEM
GLASS LUBRICATION UNIT
BILLET PUSHER
BILLET LOADER
INTEGRATED BILLET ROLLER TABLE
LUBRICATION UNIT
 
(2) IAS (SMS) TWO PREHEAT STATIONS
EACH INCLUDES (5) ZONE CONVERTER TECHNOLOGY
(3) COIL DIAMETERS - 15.35", 17.5", 20.5"
BILLET LENGTH - 60"
MAIN VOLTAGE - 3 PH, 480 V, 60 HZ
FURNACE POWER - 2 X 1050 KW (DEPENDING OF ALLOY COMPOSITION & BILLET LENGTH)
TOTAL POWER - 1050 Kw AT APPROX. 80 Hz AT MAX. BILLET LENGTH SPLITTED IN 5 X
210 Kw
NUMBER OF HEATING STATIONS - 2
NUMBER OF HEATING SECTIONS AT EACH STATION - 5
NOMINAL FREQUENCY - 65 - 120 HZ
FURNACE VOLTAGE - 460 V APPROX. EFF.
COOLING WATER QUANTITY / COIL CONVERTER - 550 APPROX. LITERS/MIN AT MAX. POWER
 
(2) IAS (SMS) INDUCTION HEATING UNITS
#1 - 840 KW FURNACE POWER, 4 ZONE, 210 KW AT HZ, 120MM BILLET LENGTH
#2 - 1050 KW FURNACE POWER, 5 ZONE, 210 KW AT 80 HZ, 58" BILLET LENGTH
FREQUENCY - 60 HZ
PRIMARY VOLTAGE - 13.800 V
CONTROL & AUXILLARY VOLTAGE - 460 VAC
CONTROL VOLTAGE - 220 VAC / 60 HZ
 
7000 TON SCHLOEMANN SMS OIL HYDRAULIC EXTRUSION PRESS
PRESS MANUFACTURER - SCHLOEMANN SMS
REINSTALLED - 2011 (REBUILT 2017)
HYDRAULIC UPGRADE - 2017, INCLUDING NEW PIERCER, SLIDING CROSSHEAD, PLATE AND
 
PRESSURE PLATE
MATERIAL - STAINLESS AND CARBON STEEL
PRODUCT - ROUNDS / PROFILES
CAPACITY - 7000 TON (69MN)
 
TIE RODS - 4
MIN - MAX BILLET DIAMETER - 10" - 20.5" OD (254MM - 520MM) (WITH CURRENT
 
TOOLING)
CAPABLE OF 25.5" (648MM WITH ADDITIONAL TOOLING)
MIN - MAX EXTRUSION DIAMETER - 3" - 20" (76MM - 508MM) (DEPENDS ON ALLOY,
 
BUYER TO CONFIRM)
BILLET LENGTH RANGE - 20" - 58 1/2" (508MM - 1485MM)
MAX. WALL EXTRUDED 2 1.8 (DEPENDS ON ALLOY) BUYER TO CONFIRM
LINERS CAPACITY - 10.250" - 20.5" ID (260MM - 521MM)
STANDARD EXTRUSION LENGTH - UP TO 90'
MAX OPERATING TEMPERATURE - 2462 DEGREES FARENHEIGHT (1350 DEGREE CELSIUS)
PUMPS - (6) OILGEAR
PUMP BOOST SYSTEM - NITROGEN HIGH SPEED BOTTLES
BILLET LOADING CAR & DELIVERY SYSTEM - INCLUDED
HOT SHEAR - CAPABLE (NOT OPERATIONAL)
PLASMA SHEAR - INCLUDED W/ HYPERTHERM POWER SUPPLY
PRESS RUNOUT
 
WATER QUENCH - 90' (27.4M)
 
NITROGEN HIGH SPEED ACCUMULATION BOTTLES
 
PRESS OPERATORS HMI