SMS COPPER TUBE CAST & ROLL - MELTING, CASTING, MILLING & 3-ROLL HRM ROLLING LINE

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Model: Not Specified
Year: Not Specified
Stock #: 116143

Type: Casting Machines

Manufacturer: SMS

Highlights:

SMS COPPER TUBE CAST & ROLL - MELTING, CASTING, MILLING & 3-ROLL HRM ROLLING LINE
SMS COPPER TUBE CAST & ROLL - MELTING, CASTING, MILLING & 3-ROLL HRM ROLLING LINE
SMS COPPER TUBE CAST & ROLL - MELTING, CASTING, MILLING & 3-ROLL HRM ROLLING LINE
SMS COPPER TUBE CAST & ROLL - MELTING, CASTING, MILLING & 3-ROLL HRM ROLLING LINE
SMS COPPER TUBE CAST & ROLL - MELTING, CASTING, MILLING & 3-ROLL HRM ROLLING LINE
SMS COPPER TUBE CAST & ROLL - MELTING, CASTING, MILLING & 3-ROLL HRM ROLLING LINE
SMS COPPER TUBE CAST & ROLL - MELTING, CASTING, MILLING & 3-ROLL HRM ROLLING LINE
SMS COPPER TUBE CAST & ROLL - MELTING, CASTING, MILLING & 3-ROLL HRM ROLLING LINE
SMS COPPER TUBE CAST & ROLL - MELTING, CASTING, MILLING & 3-ROLL HRM ROLLING LINE
SMS COPPER TUBE CAST & ROLL - MELTING, CASTING, MILLING & 3-ROLL HRM ROLLING LINE
SMS COPPER TUBE CAST & ROLL - MELTING, CASTING, MILLING & 3-ROLL HRM ROLLING LINE
SMS COPPER TUBE CAST & ROLL - MELTING, CASTING, MILLING & 3-ROLL HRM ROLLING LINE
SMS COPPER TUBE CAST & ROLL - MELTING, CASTING, MILLING & 3-ROLL HRM ROLLING LINE
SMS COPPER TUBE CAST & ROLL - MELTING, CASTING, MILLING & 3-ROLL HRM ROLLING LINE
SMS COPPER TUBE CAST & ROLL - MELTING, CASTING, MILLING & 3-ROLL HRM ROLLING LINE
  • SMS COPPER TUBE CAST & ROLL - MELTING, CASTING, MILLING & 3-ROLL HRM ROLLING LINE
  • SMS COPPER TUBE CAST & ROLL - MELTING, CASTING, MILLING & 3-ROLL HRM ROLLING LINE
  • SMS COPPER TUBE CAST & ROLL - MELTING, CASTING, MILLING & 3-ROLL HRM ROLLING LINE
  • SMS COPPER TUBE CAST & ROLL - MELTING, CASTING, MILLING & 3-ROLL HRM ROLLING LINE
  • SMS COPPER TUBE CAST & ROLL - MELTING, CASTING, MILLING & 3-ROLL HRM ROLLING LINE
  • SMS COPPER TUBE CAST & ROLL - MELTING, CASTING, MILLING & 3-ROLL HRM ROLLING LINE
  • SMS COPPER TUBE CAST & ROLL - MELTING, CASTING, MILLING & 3-ROLL HRM ROLLING LINE
  • SMS COPPER TUBE CAST & ROLL - MELTING, CASTING, MILLING & 3-ROLL HRM ROLLING LINE
  • SMS COPPER TUBE CAST & ROLL - MELTING, CASTING, MILLING & 3-ROLL HRM ROLLING LINE
  • SMS COPPER TUBE CAST & ROLL - MELTING, CASTING, MILLING & 3-ROLL HRM ROLLING LINE
  • SMS COPPER TUBE CAST & ROLL - MELTING, CASTING, MILLING & 3-ROLL HRM ROLLING LINE
  • SMS COPPER TUBE CAST & ROLL - MELTING, CASTING, MILLING & 3-ROLL HRM ROLLING LINE
  • SMS COPPER TUBE CAST & ROLL - MELTING, CASTING, MILLING & 3-ROLL HRM ROLLING LINE
  • SMS COPPER TUBE CAST & ROLL - MELTING, CASTING, MILLING & 3-ROLL HRM ROLLING LINE
  • SMS COPPER TUBE CAST & ROLL - MELTING, CASTING, MILLING & 3-ROLL HRM ROLLING LINE

Specifications

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Equipped With

GENERAL SPECIFICATIONS OF THE LINE:
MANUFACTURER – SMS
MATERIAL – CU BASED ALLOYS SEAMLESS COPPER TUBE
TYPE – SEAMLESS COPPER TUBE CASTING, MILLING AND HIGH REDUCTION/ASSAL ROLLING MILL 
 
CASTING SPEED – 8” – 14” PER MINUTE
MELTING OUTPUT – 3.0 TON/HOUR
MELTING FURNACE POWER – 4160 V, 1,000 KVA 
CAST FURNACE POWER – 480 V, 200 KVA 
SHELL SIZE – 4” OD X 1” WALL
GENERAL ELECTRIC – 480 V, 60 CYCLE, 60 CYLCE 
 
MILLING SPEED – 6 SHELLS PER HOUR 
MILLING FEED VELOCITY – ADJUSTABLE 
 
TUBE SIZE – 2.25” OD X 0.125” WALL (AFTER ROLLING) 
NOMINAL SHELL LENGTH – 55” 
TUBE COIL LENGTH – 600 FEET (AFTER ROLLING) INTO BASKETS 
SHELL WEIGHT – 2,000 LBS 
 
ROLLING MILL TYPE – ASSAL (HRM - HIGH REDUCTION MILL) 
NUMBER OF ROLLS – 3 
MAIN MILL POWER – (2) TWO 510 HP DC MOTOR 
SUPERIMPOSE DRIVE – (1) 510 HP DC MOTOR
FEED SPEED – 13 -15 IPM
PROCESS SPEED – (1) ONE 2000 LBS SHEEL IN 13 MINUTES 
 
MELTING & CASTING GENERAL LINE DESCRIPTION:
 
CATHODE CHARGING SYSTEM CONVERTING CATHODE PLATES 
TWO MELTING FURNACES WITH TEMPERATURE REGULATION VIA TAP CHANGER TRANSFORMERS 
PRESSURIZED HOLDING FURNACE
STATIONARY COOLING FRAMES WHICH MOUNT ON FRONT OF HOLDING FURANCE
(4) FOUR STRAND WITHDRAWAL TRAIN WITH TWO SEPARATE WITHDRAW DRIVES
TWO INLINE CUTOFF SAWS 
 
MILLING MACHINE DESCRIPTION: 
 
ADJUSTABLE POSITIONED CUTTING HEADS TO REMOVE OXIDATION AND SMOOTH-OFF THE SHELL SURFACE IN PREPERATION FOR PROCESSING
TWO CUTTING HEADS WITH TWO PASS OPERATION TO CLEAN EACH SHELL 
SPRAY LUBRICATION
CHIP REMOVAL AND CONVEYOR SYSTEM 
 
3-ROLL ASSAL / HIGH REDUCTION MILL DESCRIPTION: 
 
EACH NEW SHELL IS DRIVEN FORWARD USING CONTINUOUS FEED SLEDS INTO REDUCTION MILL HEAD ASSEMBLY VIA SHELL FEEDING SYSTEM 
EACH SHELL IS PROCESSED IN 3-ROLL MILL AND REDUCED FROM 4” DIAMETER TO 2.25” DIAMETER AND 1” WALL THICKNESS TO 0.125” WALL THICKNESS 
TUBE MOVES FORWAD TO FLYING CUTTING UINT WHICH REMOVE THE HEAD AND TAIL STOCK AND BENDING TUBE COILS INTO BASKET
BASKET ROTATOR AND BASKET REMOVAL/INSERT CREANE 
MILL INCLUDES (4) FOUR HYDRAULIC POWER SKIDS 
EMULSION SYSTEM AND LUBE OIL SYSTEM 
 

Machine Information

SMS COPPER TUBE CAST & ROLL - MELTING, CASTING, MILLING & 3-ROLL HRM ROLLING LINE

Stock #: 116143

Equipped With

GENERAL SPECIFICATIONS OF THE LINE:


MANUFACTURER – SMS


MATERIAL – CU BASED ALLOYS SEAMLESS COPPER TUBE


TYPE – SEAMLESS COPPER TUBE CASTING, MILLING AND HIGH REDUCTION/ASSAL ROLLING MILL 


 


CASTING SPEED – 8” – 14” PER MINUTE


MELTING OUTPUT – 3.0 TON/HOUR


MELTING FURNACE POWER – 4160 V, 1,000 KVA 


CAST FURNACE POWER – 480 V, 200 KVA 


SHELL SIZE – 4” OD X 1” WALL


GENERAL ELECTRIC – 480 V, 60 CYCLE, 60 CYLCE 


 


MILLING SPEED – 6 SHELLS PER HOUR 


MILLING FEED VELOCITY – ADJUSTABLE 


 


TUBE SIZE – 2.25” OD X 0.125” WALL (AFTER ROLLING) 


NOMINAL SHELL LENGTH – 55” 


TUBE COIL LENGTH – 600 FEET (AFTER ROLLING) INTO BASKETS 


SHELL WEIGHT – 2,000 LBS 


 


ROLLING MILL TYPE – ASSAL (HRM - HIGH REDUCTION MILL) 


NUMBER OF ROLLS – 3 


MAIN MILL POWER – (2) TWO 510 HP DC MOTOR 


SUPERIMPOSE DRIVE – (1) 510 HP DC MOTOR


FEED SPEED – 13 -15 IPM


PROCESS SPEED – (1) ONE 2000 LBS SHEEL IN 13 MINUTES 


 


MELTING & CASTING GENERAL LINE DESCRIPTION:


 


CATHODE CHARGING SYSTEM CONVERTING CATHODE PLATES 


TWO MELTING FURNACES WITH TEMPERATURE REGULATION VIA TAP CHANGER TRANSFORMERS 


PRESSURIZED HOLDING FURNACE


STATIONARY COOLING FRAMES WHICH MOUNT ON FRONT OF HOLDING FURANCE


(4) FOUR STRAND WITHDRAWAL TRAIN WITH TWO SEPARATE WITHDRAW DRIVES


TWO INLINE CUTOFF SAWS 


 


MILLING MACHINE DESCRIPTION: 


 


ADJUSTABLE POSITIONED CUTTING HEADS TO REMOVE OXIDATION AND SMOOTH-OFF THE SHELL SURFACE IN PREPERATION FOR PROCESSING


TWO CUTTING HEADS WITH TWO PASS OPERATION TO CLEAN EACH SHELL 


SPRAY LUBRICATION


CHIP REMOVAL AND CONVEYOR SYSTEM 


 


3-ROLL ASSAL / HIGH REDUCTION MILL DESCRIPTION: 


 


EACH NEW SHELL IS DRIVEN FORWARD USING CONTINUOUS FEED SLEDS INTO REDUCTION MILL HEAD ASSEMBLY VIA SHELL FEEDING SYSTEM 


EACH SHELL IS PROCESSED IN 3-ROLL MILL AND REDUCED FROM 4” DIAMETER TO 2.25” DIAMETER AND 1” WALL THICKNESS TO 0.125” WALL THICKNESS 


TUBE MOVES FORWAD TO FLYING CUTTING UINT WHICH REMOVE THE HEAD AND TAIL STOCK AND BENDING TUBE COILS INTO BASKET


BASKET ROTATOR AND BASKET REMOVAL/INSERT CREANE 


MILL INCLUDES (4) FOUR HYDRAULIC POWER SKIDS 


EMULSION SYSTEM AND LUBE OIL SYSTEM